工業(yè)涂裝流水線(xiàn)工作流程:前處理到固化的細(xì)致步驟
一、涂裝流水線(xiàn)用途
1、 Application of painting assembly line
目前涂裝流水線(xiàn)的應(yīng)用愈發(fā)普遍,范圍也不斷擴(kuò)大。總體而言,其主要用途是對(duì)工件進(jìn)行噴涂作業(yè),廣泛適用于零部件、電器、器械、五金、機(jī)械、機(jī)電產(chǎn)品、車(chē)輛等金屬制品的表面處理,以及木制家具、塑料制品等的表面處理。
At present, the application of painting assembly lines is becoming increasingly common and the scope is constantly expanding. Overall, its main purpose is to spray paint on workpieces, widely used for surface treatment of metal products such as components, electrical appliances, instruments, hardware, machinery, electromechanical products, vehicles, as well as surface treatment of wooden furniture, plastic products, etc.
二、涂裝流水線(xiàn)組成
2、 Composition of painting assembly line
涂裝流水線(xiàn)的構(gòu)成部分大致包括:前處理設(shè)備、噴粉系統(tǒng)、噴漆設(shè)備、粉末回收設(shè)備、加熱烘干固化通道、熱源系統(tǒng)、電控系統(tǒng)、懸掛輸送鏈等環(huán)節(jié),可依據(jù)實(shí)際工況進(jìn)行非標(biāo)準(zhǔn)定制。
The components of the painting assembly line generally include pre-treatment equipment, powder spraying system, spray painting equipment, powder recycling equipment, heating, drying and curing channel, heat source system, electrical control system, suspension conveyor chain and other links. Non standard customization can be carried out according to actual working conditions.
三、涂裝流水線(xiàn)工作流程
3、 Painting assembly line workflow
涂裝流水線(xiàn)的工作流程如下:進(jìn)行涂裝作業(yè)時(shí),需先對(duì)工件做前處理,通常包括除油、除銹、磷化、鈍化等步驟。工件經(jīng)前處理后,表面的油污、銹跡、灰塵會(huì)被清除干凈,同時(shí)在光亮的表面形成一層均勻且粗糙的灰色磷化膜,這層膜既能防銹,又能增強(qiáng)塑粉或油漆的附著能力。之后便可進(jìn)行預(yù)熱并噴涂底漆,接著經(jīng)過(guò)烘烤再進(jìn)行表面噴漆,最后完成高溫固化。
The workflow of the painting assembly line is as follows: When performing painting operations, the workpiece needs to be pre treated, usually including steps such as oil removal, rust removal, phosphating, passivation, etc. After pre-treatment, the oil stains, rust, and dust on the surface of the workpiece will be cleaned up, and a uniform and rough gray phosphating film will be formed on the bright surface. This film can prevent rust and enhance the adhesion of plastic powder or paint. Afterwards, preheating and primer spraying can be carried out, followed by baking and surface painting, and finally high-temperature curing can be completed.
四、涂裝流水線(xiàn)使用注意事項(xiàng)
4、 Precautions for using painting assembly line
使用涂裝流水線(xiàn)時(shí),操作人員需依照操作規(guī)范進(jìn)行操作,避免因使用不當(dāng)對(duì)設(shè)備造成損害,同時(shí)要按時(shí)進(jìn)行保養(yǎng),這樣才能保障設(shè)備的工作效率,延長(zhǎng)其使用年限。若需要更換配件,應(yīng)選用原裝配套產(chǎn)品,以確保設(shè)備正常運(yùn)行。
When using the painting assembly line, operators need to follow the operating specifications to avoid damage to the equipment caused by improper use. At the same time, maintenance should be carried out on time to ensure the efficiency of the equipment and extend its service life. If replacement parts are needed, original matching products should be selected to ensure the normal operation of the equipment.
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